Greenbroncoguy
02-25-2009, 09:37 AM
Now that this thing is drivable, I figured I'd throw some info up on it for anyone interested...
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222090808.jpg
Obviously the 79 grille was swapped out for a 76' grille. Tires are 44"/19.5"/16.5" TSL Boggers, and wheels are chrome steel Barts 16.5"/14" that were widened to 20". Suspension lift is about 18", with another 3" of body lift...
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222090809.jpg
Shameless plug for my dad's shop - this paint job is nearly 10 years old now and has seen dozens of trips to the mud hole and still looks brand new. The body was done basecoat/clearcoat, and the entire underside was sprayed single stage. Virtually every single piece on the truck has been painted, both underneath and on top...
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222090810.jpg
The step bars were also hand fabricated, as were both bumpers...
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222090810c.jpg
The front end is a 2.5ton Eaton axle with 6.16 cogs, welded spider gears, and hydraulic steering. With this steering you can turn these tires at idle at a dead stop. The brakes on the axle were also removed to save weight, and replaced with a single drive line brake that is installed on the transfer case(Rockwell 223).
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222090810a.jpg
Rear end in another 2.5ton Eaton; again, with 6.16 cogs, welded spiders and removed brakes. Even with only on 12" drive line brake, this thing will lock up all 4 tires no problem. There is a custom fabricated aluminum fuel cell with dual -10 outlets for the main pump, and a -8 outlet for the NOS pump.
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222090810b.jpg
Here you can see the adjustable stops for the rear - this basically keeps the rear end from dropping when the weight comes up for the sled, and they are also removable to allow some flex(as much as you could expect from as much arch as we have) if we want to take it to the mud hole. There's also a custom pulling hitch that puts the load of the sled forward of the rear axle...
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222091225.jpg
Engine specs;
-A460 Block
-Sonny Bryant 4.5" Billet crank
-BME Aluminum rods - 6.7" IIRC
-Ross forged dome pistons - fitted to heads
-Old style Motorsport A460 heads/Intake - ports have been matched to heads and the inside has been extensively blended. The heads and intake were sent somewhere in California to have them all flowed together a few years ago...
-1250 Dommy
-Lunati Solid roller cam designed by Lunati for pulling
-Crower Steel rockers w/ girdle
-Copper head gaskets
-~15.5:1 compression
-MSD Pro Billet dizzy
-Ford Racing 9mm plug wires
-NGK V-power plugs
-MSD 6A-l box, MSD timing retard on the way for running NOS
-Teflon bearings
-Timing now at 15dg initial, 36deg total all in by 3500. Will pull about 8dg out when running NOS
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222090809c.jpg
Headers were custom build, and have 2.25" tubes/6" collectors, after fabrication they were ceramic coated. Exhaust sounds bad ***, as you can imagine
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222090809b.jpg
Custom driveshaft loops, and check out how big the rear pumpkin is...
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222090809a.jpg
Finally, both axles were 4-linked to keep axle wrap under control. Coil overs are probably in the future, as we had some fairly bad bouncing issues to deal with this last time out. The back looked to be pretty stable, but the front had some bounce and that caused the short bronco to basically tetter-totter so we didn't do so hot. But at least nothing broke. Videos of the first time out pulling the sled with the new setup can be found at the link below;
http://www.youtube.com/profile?user=Matt19420&view=videos
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222090808.jpg
Obviously the 79 grille was swapped out for a 76' grille. Tires are 44"/19.5"/16.5" TSL Boggers, and wheels are chrome steel Barts 16.5"/14" that were widened to 20". Suspension lift is about 18", with another 3" of body lift...
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222090809.jpg
Shameless plug for my dad's shop - this paint job is nearly 10 years old now and has seen dozens of trips to the mud hole and still looks brand new. The body was done basecoat/clearcoat, and the entire underside was sprayed single stage. Virtually every single piece on the truck has been painted, both underneath and on top...
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222090810.jpg
The step bars were also hand fabricated, as were both bumpers...
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222090810c.jpg
The front end is a 2.5ton Eaton axle with 6.16 cogs, welded spider gears, and hydraulic steering. With this steering you can turn these tires at idle at a dead stop. The brakes on the axle were also removed to save weight, and replaced with a single drive line brake that is installed on the transfer case(Rockwell 223).
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222090810a.jpg
Rear end in another 2.5ton Eaton; again, with 6.16 cogs, welded spiders and removed brakes. Even with only on 12" drive line brake, this thing will lock up all 4 tires no problem. There is a custom fabricated aluminum fuel cell with dual -10 outlets for the main pump, and a -8 outlet for the NOS pump.
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222090810b.jpg
Here you can see the adjustable stops for the rear - this basically keeps the rear end from dropping when the weight comes up for the sled, and they are also removable to allow some flex(as much as you could expect from as much arch as we have) if we want to take it to the mud hole. There's also a custom pulling hitch that puts the load of the sled forward of the rear axle...
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222091225.jpg
Engine specs;
-A460 Block
-Sonny Bryant 4.5" Billet crank
-BME Aluminum rods - 6.7" IIRC
-Ross forged dome pistons - fitted to heads
-Old style Motorsport A460 heads/Intake - ports have been matched to heads and the inside has been extensively blended. The heads and intake were sent somewhere in California to have them all flowed together a few years ago...
-1250 Dommy
-Lunati Solid roller cam designed by Lunati for pulling
-Crower Steel rockers w/ girdle
-Copper head gaskets
-~15.5:1 compression
-MSD Pro Billet dizzy
-Ford Racing 9mm plug wires
-NGK V-power plugs
-MSD 6A-l box, MSD timing retard on the way for running NOS
-Teflon bearings
-Timing now at 15dg initial, 36deg total all in by 3500. Will pull about 8dg out when running NOS
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222090809c.jpg
Headers were custom build, and have 2.25" tubes/6" collectors, after fabrication they were ceramic coated. Exhaust sounds bad ***, as you can imagine
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222090809b.jpg
Custom driveshaft loops, and check out how big the rear pumpkin is...
http://i90.photobucket.com/albums/k260/greenbroncoguy/0222090809a.jpg
Finally, both axles were 4-linked to keep axle wrap under control. Coil overs are probably in the future, as we had some fairly bad bouncing issues to deal with this last time out. The back looked to be pretty stable, but the front had some bounce and that caused the short bronco to basically tetter-totter so we didn't do so hot. But at least nothing broke. Videos of the first time out pulling the sled with the new setup can be found at the link below;
http://www.youtube.com/profile?user=Matt19420&view=videos